ANDHRA PRADESH STATE
ROAD TRANSPORT CORPORATION
Office of the Managing Director,
Mushirabad, Hyderabad-500 624
No.R3/684(26)/2010-R&C
CIRCULAR NO.PD-70/2010, dt.29.12.2010
Sub: RECRUITMENT – Direct Recruitment to the post of Mechanic/Artisan –Revision of Syllabus for Trade Test in Mechanical Engineering Department – Notified – Reg.
Ref: 1. Circular No. 78/91, dt. 21.09.1991.
***
In order to streamline the procedure for conducting selections by the respective Selection Committees, Selection Committees have been constituted vide Circular cited. While constituting the Selection Committees the Syllabus for Trade tests for the posts of Mechanical Engineering Department was notified at Annexure-D of the Circular.
The Syllabus of the Trade Tests has
become out-dated. In view of the need of
the employees to be more skilled in the posts of Mechanical Engineering
Department and with a view to get better quality of Mechanics/Artisans by
testing their skills in the Trade Tests, the syllabus has been revised.
The revised Syllabus for the Trade Tests is hereby notified for information to all the recruiting authorities, as well as to the Selection Committee Members.
All the Recruiting Authorities and Committee Members shall adhere to the revised Syllabus with immediate effect.
Encl: As above
Sd/xxxxxxx
(B.PRASADA RAO)
VICE-CHAIRMAN &
MANAGING DIRECTOR
// Attested //
Chief Manager (HRD)
Copy to: All Officers of the Corporation.
| M I L L - W R I G H T M E C H A N I C | ||||
| DEPOT | WORKSHOP | |||
| 1 | Dovetail Joint | 1 | Dovetail Joint | |
| 2 | Preparationof Hexagonal Piece from round MS rod | 2 | Preparation of Hexagonal Piece from round MS rod | |
| 3 | Identifying the parts and explaining the function of Air Compressor | 3 | Identifying the parts and explaining the function of Air Compressor | |
| 4 | Dismantling and assembling of equipment like | 4 | Dismantling and assembling of equipment like | |
| a) | Car Washer / High Pressure washing machine | a) | Car Washer / High Pressure washing manchine | |
| b) | Trouble shooting & parts identification in Automatic Washing Plant | b) | Trouble shooting & parts identification in Automatic Washing Plant | |
| c) | High pressure grease gun | c) | High pressure grease gun | |
| d) | hydraulic Jack - both vehicle and trolley | d) | hydraulic Jack - both vehicle and trolley | |
| e) | Mechanical Jack | e) | Mechanical Jack | |
| f) | Jib Crane gear Mechanism | f) | Jib Crane gear Mechanism | |
| 5 | Removal of broken studs | 5 | Removal of broken studs | |
| 6 | Fitment of ferrules in oversize dia holes | 6 | Fitment of ferrules in oversize dia holes | |
| 7 | Bushing sleeving and rethreading wherever necessary - I Beam Boss Viz..Front Axle, Rear Axle, Water Pump etc. | 7 | Bushing sleeving and rethreading wherever necessary - I Beam Boss Viz..Front Axle, Rear Axle, Water Pump etc. | |
| 8 | Overhauling of well pumps and motors for depot | 8 | Overhauling of well pumps and motors for depot | |
| 9 | Air Pipes joining/ leak checking | 9 | Service/Maintenance of distilled water plant & change of elements wherever necessary | |
| 10 | Service and maintenance & overhaul of riveting gun both Mechanical & pneumatic | 10 | Dismantling and assembling of hydraulic press, Hydralic crane | |
| 11 | Water pump coupling and well pump coupling alignment & joining | 11 | Knowledge of monthly maintenance schedule of water lines, steam lines, air pressure lines, make air tight or leak proof | |
| 12 | Servicing & Maintenance & to carry out minor repairs to power pallet brackets, Power plat-form trolleys & power fork lifts | |||
| 13 | Service and maintenance & overhaul of riveting gun both Mechanical & pneumatic | |||
| NOTE: | NOTE: | |||
| The examiner should conduct tes on any three questions out of above subjects. | The examiner should conduct tes on any three questions out of above subjects. | |||
| Marks allotted 3 x 30 = 90 | Marks allotted 3 x 30 = 90 | |||
| Oral test 10 | Oral test 10 | |||
| Total = 100 | Total 100 | |||
| M E C H A N I C | ||||
| DEPOT | WORKSHOP | |||
| 1 | Setting of tappet clearance, cylinder head nut tightening in the order of sequence | I) | Engine | |
| 2 | FIP timing, spill cut off method | 1 | Main setting along with fitment of Crankshaft on cylinder block | |
| 3 | Rear & Front hub setting using dial guage | 2 | Fitment of pistons in the cylinder block along with big end bearing setting | |
| 4 | Water pump assembly | 3 | Cylinder Head Assy & Testing | |
| 5 | Clutch Master Cyl./ Slave Cyl./ Booster Assembly | 4 | Testing of Engine on Dynamometer and taking results | |
| 6 | Clutch disc changing & adjustment | |||
| 7 | Power Steering box Seals replacement | II) F I P | ||
| 8 | Gear box selector mechanism dismantling & assembly | 1 | Assembling of FIP | |
| 9 | Feed pump assembly & injector testing | 2 | Calibration of FIP to the recalibrated standards | |
| 10 | King pin play adjustment (Leyland) | 3 | Assembly of Injectors & Testing | |
| 11 | Atttending Air lock (both Rotary & Inline FIP systems) | 4 | Assembly of Feed pump | |
| 12 | Setting of Valve timing & Injector Timing, Plunger lift setting in Rotary FIP | 5 | Setting valve timing and Injection timing, Plunger lift setting in rotary FIP | |
| 13 | 4 Wheel Brakes adjustment with manual & automatic slack adjuster | III) UNITS | ||
| 14 | Air pressure setting in Unloader Valve/ Air Dryer | 1 | Assembly of Gear Box (Tata & AL) (Synchromesh/constant | |
| 15 | Checking functioning of System Protection Valve | mesh) | ||
| Replacement of Air Bellow on Air Suspension vehicles | 2 | Assembly, preloading & centering of Crown & Pinion in | ||
| 16 | Fitment of pneumatic wiper | rear axle housing | ||
| Oral: Knowledge on maintenance schedules Knowledge of | 3 | Rear & Front hub setting using dial guages | ||
| special tools, KMPL related items | 4 | Assembly of Clutch and adjustment of clutch pressure plate | ||
| 5 | Assembling of Power Steering box & testing | |||
| 6 | UJ cross & Center joint bearing fitment on PP shafts | |||
| IV) ANCILIARY | ||||
| 1 | Water pump assembly | |||
| 2 | Air compressor & A.C head assembly | |||
| 3 | Oil pump assembly & Rocker arm assembly | |||
| 4 | Assembly of a) Clutch Booster b) Clutch master Cyl | |||
| c) Clutch Slave Cylinder, d) System Protection valve | ||||
| e) Brake Chamber, f) D.B valve, g) Relay valve | ||||
| h) Air Dryer/DDU, i) Levelling valve for Air suspension | ||||
| Note: | Note: | |||
| The Examiner should conduct test on any five items out of above 5 subjects | For workshops each candidate has to opt any three sections out of above 4 sections | |||
| Marks allotted 5 x 18 = 90 | The Examiner should conduct test on three items i.e one item from one opted section | |||
| Oral test = 10 | Marks : 3 x 30 = 90 | |||
| Total 100 | Oral : = 10 | |||
| Total : 100 | ||||
| P A I N T E R | ||||
| DEPOT | WORKSHOP | |||
| 1 | Sketching the APSRTC emblem on a panel | 1 | Sketching the APSRTC emblem on a panel | |
| 2 | Painting a Destination board with round letters in Telugu | 2 | Painting a Destination board with round letters in Telugu | |
| 3 | Painting a Destination board in English (different fonts) | 3 | Painting a Destination board in English (different fonts) | |
| 4 | Stencil cutting of one of our slogans | 4 | Stencil cutting of one of our slogans | |
| 5 | Spray painting on a panel & Painting of Stripes for Express type | 5 | Spray painting on a panel & Painting of Stripes for Express type | |
| 6 | Painting a Super luxury, Deluxe letters on vehicles (Italic, Roman Bold and old English) | 6 | Painting a Super luxury, Deluxe letters on vehicles (Italic, Roman Bold and old English) | |
| 7 | Putties - Applying putti on dents | 7 | Putties - Applying putti on dents | |
| 8 | Mixing of paints to the given colour shade | 8 | Mixing of paints to the given colour shade | |
| 9 | Glaze coating of painting including mixing paint for this purpose | 9 | Stickering, re-painting, Graphics painting using masking tapes | |
| 10 | Stickering, re-painting, Graphics painting using masking tapes | 10 | Glaze coating of painting including mixing paint for this purpose | |
| 11 | Oral: Knowledge of different colour codes for | 11 | Oral: | |
| Pallevelugu/City Ord | Knowledge of different colour codes for - | |||
| Express/ Metro Express | Pallevelugu / City Ordinary | |||
| Deluxe/ Metro Deluxe | Express / Metro Express | |||
| Super Luxury | Deluxe / Metro Deluxe | |||
| Super Luxury | ||||
| 12 | Paint removing | |||
| 13 | Surface preparation including primary coating | |||
| Note: | Note: | |||
| The Examiner should conduct test on any four questions of the above subjects | The Examiner should conduct test on any four questions of the above subjects | |||
| All questions carry equal marks | Oral : 20 Marks | |||
| C O A C H B U I L D E R CUM P A N E L B E A T E R | ||||
| DEPOT | WORKSHOP | |||
| 1 | Fabrication of Battery box/ Tool Box | 1 | Fabrication of Battery box/ Tool Box | |
| 2 | Fabrication of First aid box | 2 | Fabrication of First aid box | |
| 3 | Fabrication of corner dooms of vehicle (including Roof corner) | 3 | Fabrication of corner dooms of vehicle | |
| 4 | JK Door Repair/ fitment | 4 | Fabrication of conductor ticket tray | |
| 5 | Roof hatch opening as per drawing | 5 | Fabrication of M.S.tin boxes for conductor | |
| 6 | Dash board panelling | 6 | Pillar Replacement | |
| 7 | Driver door, Shutter frames fitment duly replaceing terene felt/ Flocked rubber channel | 7 | JK Door preparation, Driver door preparation, Flap doors preparation with hinges & tower bolt | |
| 8 | Hemming joint | 8 | Fabrication of sunken type Number plate, Roof light Assy | |
| 9 | Solid rivetting (Cleats) | 9 | Foot board Fabrication | |
| 10 | Fabrication of M.S.tin boxes for conductor | 10 | Fabrication of Destination Box/ Frame (Tata & AL) | |
| 11 | Bonnet repairs | 11 | Roof hatch opening as per drawing | |
| 12 | Panels dent removal, replacement of panels using solid/ pop rivets | 12 | Panel embozing/ front cowl | |
| 13 | Wind shield Glass fitment (two piece type) | 13 | Dash board panelling | |
| 14 | Fabrication of sunken type Roof light frame | 14 | Fabrication of measuring cans of 100 ML, 250 ML, 500 ML and 1 litre | |
| 15 | Fabrication of sunken type Number plate | 15 | Fabrication of Head light doom foundation of both Tata & Leyland | |
| 16 | Fabrication of measuring cans of 100 ML, 250 ML, 500 ML and 1 litre | 16 | Fabrication of roof corner doom front & rear | |
| 17 | Fabrication of Head light doom foundation of both Tata & Leyland | |||
| Note: | Note: | |||
| The Examiner should conduct test on any four questions of the above subjects | The Examiner should conduct test on any four questions of the above subjects | |||
| All questions carry equal marks | All questions carry equal marks | |||
| E L E C T R I C I A N | ||||
| DEPOT | WORKSHOP | |||
| 1 | Assembling of self starter & testing | 1 | Assembling of self starter | |
| 2 | Assembling of Alternator & testing | 2 | Assembling of Alternator | |
| 3 | Head light wiring, HL Assy fitment and focus adjustment | 3 | Head light wiring | |
| 4 | Roof Lights wiring | 4 | Roof Lights wiring, Audio/video & accessories wiring | |
| 5 | Indicator lights (Side indicators, Stop lights, Parking lights etc) fitment / Connection | 5 | Chassis wiring | |
| 6 | Alternator fitment, Audio/video fitment/ connections | 6 | Battery cable preparation | |
| 7 | ORAL | |||
| 7 | ORAL | a) | Knowledge of Battery maintenance | |
| a) | Knowledge of battery maintenance | b) | Operation and maintenance of distilled water plant | |
| b) | Knowledge of Electric horn, Beepers, Relays & sensors, Wiper, LED Dest. System, ITS etc | c) | Operation and maintenance of Battery charger | |
| c) | Operation and maintenance of Battery charger | 8 | Testing of Alternator & Self starter and take results | |
| 9 | Testing of Individual components of Alternator and Self starter | |||
| 10 | Rotor and stator winding / L.S.E.coil winding, Armature winding for Alternators | |||
| 11 | Dismantling/ assembling of Windscreen wiper and electric horn with change of parts wherever necessary | |||
| 12 | Dismantling and assembling of Invertors | |||
| Note: | Note: | |||
| The Examiner should conduct test on any three questions of the above subjects | The Examiner should conduct test on any three questions of the above subjects | |||
| marks : 3 x 30 = 90 | Marks : 3 x 30 = 90 | |||
| Oral : = 10 | Oral : = 10 | |||
| Total : 100 | Total : 100 | |||
| H A M M E R M A N | ||||
| DEPOT | WORKSHOP | |||
| 1 | Cambering of Leaf spring and assembling | 1 | Cambering of Leaf spring and assembling | |
| 2 | Removing of bumper dents and tightening | 2 | Removing of bumper dents and tightening | |
| 3 | Fabrication of vision mirror brackets | 3 | Fabrication of vision mirror brackets | |
| 4 | Oral: | 4 | Oral: | |
| a | Leaf spring assembly procedure | a | Knowledge of spring maintenance | |
| b | Knowledge of spring maintenance | b | Steps to reduce spring consumption | |
| c | Steps to reduce spring consumption | |||
| Note: | The Examiner should conduct test on all the 3 items | |||
| The Examiner should conduct test on all the 3 items | ||||
| Marks : 3 x 30 = 90 | marks : 3 x 30 = 90 | |||
| Oral : = 10 | Oral : = 10 | |||
| Total : 100 | Total : 100 | |||
| T I N S M I T H | ||||
| DEPOT | WORKSHOP | |||
| 1 | Dismantling of Radiator Complete, cleaning and re-assembling | 1 | Dismantling of Radiator Complete, cleaning and re-assembling | |
| 2 | Soldering of battery terminals and cables | 2 | Soldering of battery terminals and cables | |
| 3 | Patch work to radiator tank and cores | 3 | Repairing Aluminium Radiator | |
| 4 | HSD oil tank strainer mesh removing and refitting | 4 | Patch work radiator tank and cores | |
| 5 | Fabrication of measuring can | 5 | HSD oil tank strainer mesh removing and refitting | |
| 6 | Soldering of fuel lines | 6 | Fabrication of measuring can | |
| 7 | Soldering of Radiator Top and Bottom Tank and Fins | 7 | Radiator core changing | |
| 8 | Replacement of Top & bottom Plastic / Metallic tanks in Aluminium radiator | 8 | Armature soldering | |
| 9 | Soldering of Radiator Top and Bottom Tank and Fins | |||
| Note: | ||||
| The Examiner should conduct test on any 3 items of the above subjects | The Examiner should conduct test on any 3 items of the above subjects | |||
| Marks allotted : 3 x 30 = 90 | Marks allotted : 3 x 30 = 90 | |||
| Oral : = 10 | Oral : = 10 | |||
| Total : 100 | Total : 100 | |||
| T Y R E M E C H A N I C FOR DEPOTS | V U L C A N I Z E R FOR WORKSHOPS | |||
| 1 | Removal of tyre and fitment (Tubeless tyre also) | Tyre Retreading shop | ||
| 2 | Defects identification on tyres including Mechanical defects | 1 | Re-capping of a tyre | |
| 3 | Wheel alignment checking, inflation check | 2 | Re-treading of a tyre | |
| 4 | Puncture repair for Tubeless tyres | 3 | Repair of tyres including Radial tyre repair and uniseal patch repair | |
| 5 | Tube repair (Cold process) | 4 | Valve base repair of tubes | |
| 6 | Oral examination -- 10 marks | 5 | Working knowledge of raw materials quality | |
| Tyres inflation importance of registers and how to get more mileage from a tyre | ||||
| Note: SecA - One question among (1) & (2) is compulsory | ||||
| Note: The examiner should conduct test covering the above subjects | Sec:B - One question among (3) & (4) is compulsory | |||
| Question No.1 is compulsory and carries 30 marks | Sec:C - Question No. (5) is compulsory | |||
| Question No.2 i.e. both removal and fitment carries 20 marks | Marks Allotted | |||
| Question No.3 including meter, inflation and allignment checking | Section - A --- 45 Marks | |||
| carries 30 marks | Section - B --- 40 Marks | |||
| Question No.4 carries 10 marks | Section - C --- 15 Marks | |||
| Question No.5 oral examination carries 10 marks | Total = 100 Marks | |||